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N Gauge Clayton CB40 Shunter 3d printed First test print

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First test print
N Gauge Clayton CB40 Shunter 3d printed First test print
N Gauge Clayton CB40 Shunter 3d printed First test print

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N Gauge Clayton CB40 Shunter 3d printed First production loco for Sellafield Ltd.
N Gauge Clayton CB40 Shunter 3d printed First production loco for Sellafield Ltd.

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N Gauge Clayton CB40 Shunter 3d printed Components unpacked from bodyshell
N Gauge Clayton CB40 Shunter 3d printed Components unpacked from bodyshell

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N Gauge Clayton CB40 Shunter 3d printed Cut through ends of Kato headstocks flush with chassis side frames, to create 5mm wide spaces for steps.
N Gauge Clayton CB40 Shunter 3d printed Cut through ends of Kato headstocks flush with chassis side frames, to create 5mm wide spaces for steps.

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N Gauge Clayton CB40 Shunter 3d printed With a downward and an inward cut, remove the widest parts of the motor housing.
N Gauge Clayton CB40 Shunter 3d printed With a downward and an inward cut, remove the widest parts of the motor housing.

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N Gauge Clayton CB40 Shunter 3d printed Remove YELLOW area to accommodate Kato motor housing (OR carve material from the motor housing).
N Gauge Clayton CB40 Shunter 3d printed Remove YELLOW area to accommodate Kato motor housing (OR carve material from the motor housing).

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N Gauge Clayton CB40 Shunter 3d printed
N Gauge Clayton CB40 Shunter 3d printed

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N Gauge Clayton CB40 Shunter

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Product Description
The Clayton Equipment CB40 is a 40 tonne battery-powered 0-4-0 shunting locomotive. Its batteries are recharged from 3-phase supplies using on-board chargers. The Clayton CB40 is capable of moving up to 3,000 tonnes, having a range of up to 450km unladen and 16km with 1,200 tonnes. Remote control and CCTV are standard features.

Clayton Equipment's CB45 press release.

The first CB40 was delivered to the Sellafield UK nuclear material reprocessing company in May 2024.

NOTES
  • Shapeways' recommendations for cleaning, preparing and finishing Fine Detail Plastics can be found here.
  • This body-shell is designed to fit the Kato 11-109 chassis and is a snug fit, so some careful filing might be required to sit it properly on the chassis. Remove the outer dome of the motor cover from above the Kato ladders as shown in the chassis  photograph above..
  • The Kato motor housing wants to 'peep' through the bodyshell in the cab door area. Either carve away some of the motor housing in that area or push out the thin panels marked YELLOW in the green drawing of the bodyshell above.
  • Buffer beams, footsteps and handrails are are printed  within the bodyshell and can be carefully snapped away with tweezers. Handrails are printed at the minimum thickness supported. Stronger etched nickel-silver Guard Rails from N Brass Locos might also be suitable.
  • Join printed parts to each-other using cyanoacrylic adhesive (eg Superglue). 
  • Join printed parts to the Kato chassis using epoxy adhesive (eg Araldite) after roughening the mating surfaces.
  • Adding additional weight to this model will greatly improve its traction.
  • Instructions for DCC enabling the Kato 11-109 are available from Tramfabriek.

UPDATE HISTORY
  • Oct 2022 - Initial release
  • May 2024 - Minor updates reflecting first delivered prototype.
Details
What's in the box:
Clayton CB40 20240517
First test print
Dimensions:
5.01 x 1.87 x 1.55 cm
Switch to inches
1.97 x 0.73 x 0.61 inches
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Success Rate:
First To try.
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Rating:
Mature audiences only.
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