Mion DNA200 Box V1 (For Hyperion G6 900mAh Battery

This enclosure measures  89mm (h) x 45mm (d) x 36mm (w) at the back/approx. 28mm (w) at the front.  This is designed to be used with the Hyperion GG 900mAh battery but can be used with a battery up to 81mm x 27mm x 19mm (remember that room for the battery cables needs to be considered as well).

The screen clamp (tooless pressure mount) and rounded buttons are also included.  If you would prefer flat buttons, those are also available, as are the rounded buttons if you want them in a different color.

The DNA200 board is secured with three of these screws http://www.mcmaster.com/#96817a744/=y745g3 (M1.2mm x 3mm).  This enclosure is designed to work specifically with 22mm Varitube 510 http://www.varitube.com/510-Connector--Self-adjusting-Center-Pin--14mm-22mm-285mm-Smooth-Top-22mm_p_141.html (the FDV V4 profile 510 is a tad too long to allow room for the output wires). The center hole for the 510 is 9.5mm and will need to be drilled out to 10mm for the 510 connector.  It was left intentionally small to allow for taping the hole with Varitube's 510 tap to allow for screwing in the 510 connector.

The battery door is secured with a tongue/groove orientation along the top and sides.  There are two screw holes along the back bottom.  The appropriate screws are found here http://www.mcmaster.com/#96817a787/=y74cb7zzz and are sized M1.4 x 6mm.

Keep in mind that this design has 4mm thick walls minimum for external fire and safety to meet UL 94 requirements.  Many less expensive enclosure designs are using 1mm-2mm walls, which are less stable and offer little protection from external fire sources and external puncture in a drop event.  The result is a slightly higher cost, but the box is solid and takes LiPo safety into account. 

 I have successfully printed this so the alignment should be fine, but as is the case with all 3D printing materials, print variance does occur.  Some sanding and adjustment may be required.