Shot 4 of 4 (the problem):
So, as I hope you can see from this lovely pic, the blade is somewhat warped toward the end. In fact, it's about 1mm out from what should otherwise be a straight edge. (This is 2mm graph paper,)
This print was done in
premium silver. To me, warp this looks like an issue that would have occurred during the wax casting process, rather than, say, the printing, polishing, or handling process. Just my surmising, but the blade is quite solid despite its thinness.
So, to summarise, the good about this model:
1. Premium silver is a gorgeous material
2. I'm happy with the length at 6cm
3. The loop at the top is the right size, and all the proportions seem to work (nothing too fragile, or odd-looking)
Problems:
1. The warping (as discussed above)
2. Some of the detail appears to have been lost in the polishing process (the crossguard had a bit of texture on it, pretty much all gone now, though I recognise it is quite small and may not have printed superbly anyway)
3. The blade is too sharp, particularly the point edge. This surprises me a little, as I took pains to fatten the blade out and make sure sure the edge, particularly the point, was not sharp. (At least, I thought I did!!)
Things I am thinking of doing to resolve the above problems:
1. Warping: Contact Shapeways for a refund or free reissue of the same model in polished silver (rather than premium - less polishing, it seems). The edge really needs to be straight as an arrow. I don't think this one is my fault, as the model passed the material guidelines 100%.
2: Detail: Offer all subsequent sword models with any kind of detail in polished silver rather than premium.
3: Sharpness: Thicken the blade again slightly, particularly towards the tip. Hopefully polished rather than premium silver will help with this one also.
Do please let me know if you think any of this sounds unreasonable, particularly requesting a refund. I'm happy to contemplate that I've done something wrong here, but I don't know what it would be at this stage. I would love some feedback on my process, or any advice based on your own experience in such matters!
Thanks all, you guys are great.
hal