I decided to put together another Slimline Pro but instead using versatile plastic tubes and gold plated hardware. One tube is honeycomb patterned and the other is un-patterned. I also gave each tube 3 or 4 coats of a sealant called "Craft Coat" which seems to work well with natural or processed versatile plastic.
My thought was that the deep honeycomb pattern would not be comfortable to hold for longer periods of time so instead I used the smooth black blank at the writing end. One of the problems with 3D printing is that it's difficult to have extremely shallow patterns in a material like versatile plastic. Either the pattern won't be well-defined or consistent around the print or Shapeways will reject it for design rule violations.
The Craft Coat is a wonderful sealant. It's a urethane based sealant and isn't super stinky, and any residual odor is not very noticeable after a few days of drying. I applied the sealant using a small paintbrush. After one coat the finish is hardly shiny at all, however additional coats will add a shinier gloss. The coating is moderately thick and has enough surface tension to cling to interior corners and fill narrow channels. This effect is somewhat visible in the detail photo showing the buildup along the inside edges of the honeycombs. I don't think this coating is completely waterproof and finished objects probably shouldn't be left to soak in standing water. My source for the Craft Coat sealer (available in 2oz, 6oz, or pint containers) was:
https://www.exoticblanks.com/craft-coat-finish-6-oz-size.html
Last edited: Jul 15, 2019