Black dye WSF & PWSF

Discussion in 'Finishing Techniques' started by tomrust, Dec 17, 2012.

  1. TOM_TOM_TOM
    TOM_TOM_TOM Well-Known Member
    I tested the Jacquard acid dye and iDye Poly again today, this time adding the entire 14g packet into 1.4 L of water.

    There were not so good on polished parts. I didn't have any non-polished parts to test, but one no-no is the staining.

    Post washing with Buefa's lavegal got off most of the excess dye on the iDye Poly, but if you rub the parts hard enough, the dye does come off.
    For the Acid Dye there is just a little bit of staining, very minimal.

    I noticed that on the iDye Poly black, the green particles were clumping and not attaching to the surface. The reds were being absorbed by the polyamide, leaving the rest of the solution greenish while the part was red, and very spotty with uneven coverage.

    The acid dye came out very light and also red.


    Since staining isn't really acceptable for daily use, I will go back and try the Buefa dyes again. They sent me more samples of their dispersion dye and also this time a bit of their acid dye in 20g lumps, and I'll also dump the entire 20g into the pot and see if the higher concentration will help to make it darker.

    Perhaps the Jacquard acid dye would be an option for light colors as it is quite cheap in large quantities..
     
    Last edited: Jun 21, 2013
  2. TOM_TOM_TOM
    TOM_TOM_TOM Well-Known Member
    Hello,

    I added some orange to the black Polymethcolours from Beufa, and it does look more neutral, however, above a certain ratio of orange, the color turns more towards violet. So perhaps some yellow instead of orange, or a mixture of yellow + orange could bring the black much closer to neutral from it's original bluish tint.

    On unpolished parts with only the standard sandblasting, the black looks pretty close. On polished parts, the tint is much more visible because of it's strange frosty surface, which makes the color lighter, or more transparent, revealing the tint more clearly. Also, the polish in black doesn't look very good because all the pock marks become very visible, kind of like a porous stone surface. Black looks much better on unpolished parts.

    The solution to black polish is probably to clear coat it, covering up the strange frosty texture, and at the same time making it look darker. I have also heard that another company sand blasts their polished parts before dyeing, just a light touch, probably to get rid of the frosty surface.

    In terms of concentration, I tried using 10, 15, and 20g of polymeth in 1.5 L I think 15 and 20 were exactly the same, so after a certain concentration there isn't much difference. Actually, with the iDye Poly, adding the entire 14g packet to 1.5L of water caused the powder to clump and cake together. I'm not sure if maybe there wasn't enough of the intensifier liquid that was included in the package, but as I don't have extra, I can't test it.

    So to summarize what I've found out so far:

    Unpolished parts look best for black
    Polished parts look strange when black, additional coating may help
    Polished parts look lighter and tint is more visible
    Black dye never turns out black, you should mix a complimentary color to neutralize the tint
    Probably the same with every other color, as the polyamide doesn't react with the dyes as the manufacturer intended
    Grey seems to turn out violet and is too dark
    Acid dye doesn't seem to work. It did work the first time I tried it, but repeats were unsuccessful and I don't know why
    Dispersion dye seems to be the best
    Jacquard iDye Poly is a type of Dispersion dye, but it's not working so well, and stains a lot
    Beufa Polymethcolours is also a Dispersion dye, and it works pretty well, but colors need to be mixed to get the right tint
    Polymethcolours has minimal staining
    Beufa's Lavegal cleaning solution works well at removing the excess dye in conjunction with an ultrasonic cleaner
    Ultrasonic cleaner immediately releases excess dye. If you tried just heat and a stick to stir, it takes a while before the dye gets out
    Repeat cleaning seems to always remove some dye, but each consecutive bath has less dye in it
    Not sure if it's 100% possible to make polyamide completely stain free
    I haven't tried any shapeways dyed parts in an ultrasonic cleaner so I don't know if that will release dye also

    The people at Beufa were helpful and I am maybe 90% sure I will buy the black dye with a bit of orange and yellow from them with their intensifier and cleaning solutions. It is a bit expensive though, although similarly priced to the iDye Poly, not as cheap as acid dye though, about 2.5x more. They also might only sell to companies, or if they do sell to private persons, there is a minimum order quantity. You could possibly ask them for samples to test.

    Someone who sold me Jacquard packets recommended trying DuPont dyes but it is in liquid form meant for paint / steam dyeing. There are some instructions floating around on how to dilute it for stove top immersion, but I think I've tried too many options already and I'm not really wanting to test another one, unless someone else wants to try it?
     
  3. TOM_TOM_TOM
    TOM_TOM_TOM Well-Known Member
    I'm going to order the black dye stuff from Buefa, but I've found that their minimum order quantity of the dye carrier liquid and cleaner fluids are extremely large. Does anyone want to split the materials with me?

    I'm not sure, but the liquids could be flammable, and so I think airmail may not be possible except through TNT, DPD, or Hermes within Europe.

    I have about 300 pieces of 50-60g parts and other future miscellaneous items to dye.

    I've calculated that I need about 3kg of dyes, which is about 5 liters of carrier liquid and 5L cleaning liquid, but order quantities are in units of 20L, it comes out to about 5 Euros per liter excluding VAT and shipping.
    Dyes can be ordered in 800g or 1kg powder packs which are about 45-55 euros each pack.
    Minimum order is 50 euros, and under 150 euros has a charge.

    I'm still in the process of finding out the concentration of yellow-orange to black mix required to get a neutral black.

    PM me if you're interested.

    Thanks
     
  4. TOM_TOM_TOM
    TOM_TOM_TOM Well-Known Member
    I found a printing service that makes a really black black. Even on their polished. So I stopped dyeing myself. It was a lot of work mixing and cleaning up.
     
    Last edited: Mar 12, 2016