To extend my earlier notes.. if you want
maximum smoothness, the facets should be 1/2 of the "step size" of the printer. On a number of the Shapeways printers, the step size is even smaller than the Minimum Detail setting - I think a number of the printers actually have like 10 steps within the Minimum Detail measurement. Time to break out the facets. <grin>
Here's another viewpoint on the same topic:
http://stonysmith.com/wired/scaling.asp
You obviously must adhere to the limits imposed by your software, but your original question was "how to make it smooth".
Here's another consideration for you: How closely will the item be viewed? If it is only going to be viewed from a distance (in model trains we call this
the "Three Foot Rule"), then the item can be rather coarse. If someone is going touch it, or worse, to view it under a microscope... you'd better add "more" detail <grin>