(Btw, I'm glad you talking this through with me - I think soon we will be on the same page).
In this case we are talking about Shapeways accidentally shipping the wrong parts.
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The first situation happens from time to time when two customers order similar models .. Shapeways works hard to try to prevent that.
It is happening pretty consistently now, today I got 3 mails from people who have got the wrong parts... the second time round! I'm trying to prevent a third time for these particular people. Keep in mind ordering usually follows a post somewhere about them, a whole batch gets mixed together and they are getting royally confused - this is only going to stop with the new designs with the sprues.
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But.. the second condition, where you have modified the geometry..... they are not equipped to deal with that.
I have changed the geometry only to help Shapeways not get them mixed up. Also these new designs have already been successfully printed with new orders. Can't they rather give them a credit and have them reorder the same thing, or do that themselves? Surely the support has the power to do something like that.
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it's unreasonable to expect a team of 30+ people to remember my the uniqueness of my all-too-similar models.
Exactly my point, they can't, so I suggest using the new model with the sprue to assist
or at least ensure that they recommend non-polished for those requesting reprints.
So these are the options:
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Do nothing new, let the lottery of getting the right sets continue for those whose orders are in the past. Mixing up a second or third time reflects badly on Shapeways and keeps costing them money and loss of current and future customers.
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Do something, help ensure those irate customers get what they ordered the next time round. Everyone is happy. Shapeways is a hero.
Thanks for your time.
P.s. I've attached a picture of the differences.