I really like the idea of a truly transparent material, but honestly don't think it's feasible (Or even possible) to accomplish that with 3D printing. I use simple Vacuum molding to create windshields and the such for my models. (RC stuff). You can make a decent windshield at home easily with a homemade Vacuum former, and Shop vac, and a toaster oven.
There is tons of info on DIY Vacuum formers located here.
http://www.vacuumformerplans.blogspot.com/
I made a small one in my shop and have successfully used the plastic from old CD Jewel case to make a few items. I make the form molds out of regular ole wood.
Last edited: Sep 11, 2009