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This is a fan made model, intended to be used as the vacuum forming template for Thomas visor.
This print is more suitable for a thick material visor, that will require heat to be bent. If you prefer, you can use this file to laser cut a shape that will fit the visor after propper bending: https://drive.google.com/file/d/0B87YOb2Lj-9kZFRJX3BSQmp5TFU/view?usp=sharing.
To be cost effective the model was designed with only the front part, that will guarantee the correct shape for the visor.
YOU CAN DOWNLOAD THIS MODEL FOR FREE! : ).
May require finishing with filler primer or wood filler and wet sanding.
The step delineate the actual visor area and also create a guide that will help cutting the visor out. You will have to close/fill the rest of the shape so as it doesn't get stuck into the vacuum formed plastic.
How to build a vacuum former: http://www.instructables.com/id/Make-a-good%2c-cheap%2c-upgradeable-sheet-plastic-vacu/