I recently ordered an aluminum print, and am wondering if I should have ordered a test piece first. Two things need to happen to this part after I get it:
- I need to drill some holes. I placed starter holes and will drill them out to size
- I need to machine a pocket in the top (think watch case, because that is what it is) to receive a glass crystal. The dimensions need to be exact, both diameter and depth
I'm not too concerned about #1, but I'm worried that the bonds between the powder will not be strong enough to be machined with a boring head.
I have access to three kinds of machines:
- High precision CNC mill
- Bridgeport mill
- Lathe
I think the CNC is my best bet as I can take minuscule amounts of material off and it will mill a precise amount, but I don't know how to index the case. This is by far the most dangerous in the sense that the machine is totally under software control and it could do something wacky if I screw up somewhere.
I know how I'd do the operation on the Bridgeport (boring head), but I'm worried it will damage the part.
I feel like the lathe is best suited to this process, but the amount of support I can get to set it up will be limited.
Any ideas? I was thinking if I could encase my part in machinable wax it would give it some rigidity, but maybe I'm overthinking things.