{"id":40251,"date":"2020-04-16T14:20:25","date_gmt":"2020-04-16T18:20:25","guid":{"rendered":"https:\/\/www.shapeways.com\/blog\/?p=40251"},"modified":"2021-05-04T11:32:41","modified_gmt":"2021-05-04T15:32:41","slug":"luxmeas-customizable-3d-printed-face-masks-are-designed-for-individual-fit","status":"publish","type":"post","link":"https:\/\/www.shapeways.com\/blog\/luxmeas-customizable-3d-printed-face-masks-are-designed-for-individual-fit","title":{"rendered":"LuxMea’s Customizable 3D Printed Face Masks Are Designed For Individual Fit"},"content":{"rendered":"\n

LuxMea Studio, a company specializing in computational design and digital fabrication, has developed customizable face masks called Nuo Masks and have partnered with Shapeways to use 3D printing technology to print each customized model. These masks are designed to be comfortable, durable, reusable and are designed to fit each person individually. The speed and affordability of 3D printing have enabled LuxMea to conduct fast prototyping and produce reliable, bespoke masks built especially for individual customers. They have just launched their kickstarter campaign<\/a> to make them accessible to the public. <\/p>\n\n\n\n

As the concept of\n\u201cone size fits all\u201d falls short, especially when it comes to comfort and\nsafety, the ability to customize on a mass scale efficiently and affordably is\nof the utmost importance. See how LuxMea and Shapeways\u2019 partnership facilitates\nmass customization with the Nuo face masks:<\/p>\n\n\n\n

\"\"
Photo source: LuxMea Studio<\/figcaption><\/figure>\n\n\n\n

How did\nyour idea for the Nuo Mask start?<\/strong><\/p>\n\n\n\n

We have been working on Personalized Profile + Customized Products (PPCP\u2122) over the last two years to create a bespoke experience for everyone. Our first project was with doctors from Mass General Hospital. We have also been working on a bespoke glasses project and when we found out we couldn\u2019t get a mask that fit, we naturally thought 3D printing and mass personalization was the answer. <\/p>\n\n\n\n

How are\nthe Nuo Masks made?<\/strong><\/p>\n\n\n\n

The masks use an interchangeable\nfilter that filters 99.9% micropollutant particles and an ergonomically\ndesigned dual valve system. The fit is determined by an online smart guide that\ntakes individual measurements of the face. A bespoke design is then generated\nbased on those measurements. A customizable label on the mask is also offered.\nThe design is then sent to Shapeways where it is printed and shipped out to\ncustomers. <\/p>\n\n\n\n

\"\"
Photo source: LuxMea Studio<\/figcaption><\/figure>\n\n\n\n

What\nwas involved in the initial prototyping stages?<\/strong><\/p>\n\n\n\n

Prototyping involved a functional test, fit\ntest, structural optimization, and user data measurement test. Then we used 3D\nprinting to quickly test our ideas.<\/p>\n\n\n\n

Why 3D\nprinting? What other manufacturing methods have you considered? <\/strong><\/p>\n\n\n\n

We have not considered other manufacturing\nmethods. The geometry we are working with, for example, is not suited for CNC\nor injection molding techniques. We believe that 3D printing enables new\npossibilities for mass customization and personalization. It makes perfect\nsense to us to 3D print personalized products. There is the clear benefit of\nfast prototyping. With 3D printing, we have printed tens of revisions within a\nperiod of three weeks.<\/p>\n\n\n\n

\"\"
Photo source: LuxMea Studio<\/figcaption><\/figure>\n\n\n\n

Aside\nfrom comfort and reusability, how does your 3D printed mask compare to a\ndisposable one?<\/strong><\/p>\n\n\n\n

The 3-ply disposable (or surgical) masks are made from a soft material so there is no way to seal the nose, face and chin properly which makes for serious leakage problems. By creating a custom nose, face and chin profile, our mask has a much better fit and seal. N95 masks require professional training to wear them properly. Because they are \u201cone size fits all\u201d, a fair amount of pressure is required which often leaves a mark on the face. The Nuo 3D mask has passed the N95 fit test by one of our hospital clients at their facility. <\/p>\n\n\n\n

How do\nyou make personal customization possible virtually?<\/strong><\/p>\n\n\n\n

We have plans to release an online AI for users to get instant feedback. We are considering Autodesk Forge cloud. Autodesk has been very supportive in our past endeavors.<\/p>\n\n\n\n

What\nmaterials are you using to print the masks and why?<\/strong><\/p>\n\n\n\n

We are considering versatile nylon, for two reasons. The first reason is that the material is very reliable. Second reason is the cost. We want to make sure it is affordable for everyone.<\/p>\n\n\n\n

\"\"
Photo source: LuxMea Studio<\/figcaption><\/figure>\n\n\n\n

What\nare your expectations with the kickstarter campaign?<\/strong><\/p>\n\n\n\n

Kickstarter is the platform to validate our idea. Mass customization is a challenging task, and we believe kickstarter is the right community to bring our vision alive.<\/p>\n\n\n\n

What\nrole does Shapeways play in bringing your product to life?<\/strong><\/p>\n\n\n\n

We have been working with Shapeways since early 2016 and Shapeways has always been our trusted and go-to partner for commercial 3D printing production. We had a meeting last year and discussed the possibility for mass customization. The Shapeways API allows certain software platforms to export files directly to Shapeways, without the need of manually uploading each file. Without Shapeways\u2019s API, we would have to limit the quantity and increase the cost to account for manually uploading and checking for each file.<\/p>\n\n\n\n

Do you have a project that could benefit from a partnership with Shapeways? Tell us how Shapeways could help you with your manufacturing needs!<\/p>\n\n\n\n

\"\"<\/a><\/figure><\/div>\n","protected":false},"excerpt":{"rendered":"

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