| Screw design [message #61216] Fri, 01 February 2013 23:01 UTC |
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Have you guys found a screw design that works well with 3D printed models?
I have a model that looks like a flashlight encasing, about 2" in diameter, and I need to figure out what kind of screw threading would work that screws tight enough without breaking.
Any suggestions are much appreciated.
Thanks
Dennis
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| Re: Screw design [message #62421 is a reply to message #61216 ] Tue, 19 February 2013 22:45 UTC |
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Hi Dennis
Standard threaded features definitely won't work below size M6, and there is a good chance they will be oriented wrong in the print which will mess up the threading anyway.
What you can do to make threaded features work really well on 3D printed parts:
- Use ACME (trapezoidal) thread profile with a very large pitch, at least 6mm pitch (2mm+ thread width)
- Taper the thread 2 - 5 degrees
- Loosen the engagement slightly (80-90% engagement)
I have an example of a good working (smaller) thread that you can download here:
http://www.shapeways.com/model/885862/threaded-keychain.html
This thread is the same diameter as an M3 but will come out of the printer correctly in any orientation
This works well down for smaller threads (down to M3) and for larger diameter, fine pitch threads, where you want to make sure the thread will come out properly
[Updated on: Thu, 21 February 2013 18:37 UTC]
wiwa
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| Re: Screw design [message #62613 is a reply to message #61216 ] Fri, 22 February 2013 18:49 UTC |
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Any of these designs can be produced in 3D.
Whether they are fit to be printed is really based on trial and error, and of course the size and the tolerance.
jacantdesign@gmail.com
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| Re: Screw design [message #62615 is a reply to message #62576 ] Fri, 22 February 2013 19:17 UTC |
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Hey Guys,
Sorry I moved the model around. I edited the original post to include the correct link.
@JACANT
Actually at small diameters under M6 these will not come out at all, and for larger diameters they will only come out if they are in a vertical orientation which we can't guarantee. They won't come out at larger diameters at other than vertical orientation because they will get squished during sintering. Here is a picture of two M8 screws, on the left printed vertically and on the right printed horizontally - note the one on the right is squished, and will not fit in an M8 hole.
That's why I recommend an extra large pitch ACME thread for any threads to be sintered. Having a large pitch and trapezoidal threads (importantly, thread spacing > 0.5mm and thread size > 0.5mm and resulting pitch >= 1mm) and loose engagement means the squishing will not make a difference in threading the piece. Actually many of those thread styles will work as well as ACME, as long as the pitch and thread size is suitable ( so for small diameters, a standard pitch / thread size particularly will not work and you'll have to adjust accordingly)
Attachment: threads.jpg
(Size: 93.78KB, Downloaded 33 time(s))
[Updated on: Fri, 22 February 2013 19:20 UTC]
wiwa
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| Re: Screw design [message #62647 is a reply to message #62642 ] Sat, 23 February 2013 07:50 UTC |
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Wiwa,
at the risk of seeming like an idiot .... have you checked the 'Allow Downloads' box at the bottom of your Edit Model page?
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| Re: Screw design [message #65109 is a reply to message #62615 ] Fri, 29 March 2013 09:54 UTC |
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Hi,
I am really interested in seeing the screw design that you mentioned was available for download ...but I also can't find the download link?
I am really knew to the 3D printing process so hoping to learn from others.
Thanks for any help.
Great info from everyone else as well.
Cheers all
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