I'm new to this thing. In fact, I only found this last week. And it is perfect for what I had in mind for a few weeks. Mind you, I have very very limited experience with 3d modeling. So what I am about to ask may be impossible, but here it is.
I have used Poser a few years ago and with 3d printing it seemed like a perfect way to bring some character figures into our world. Poser is great because you get ready made characters that you can pose out of the box. But is a complete nightmare for making them manifold. I need a solution that would not require a lot of manual tweaking, which seems to be the only option that really works. Meshlab keeps crashing and Blender i hate. And if you need to repose your character it's all over again.
I saw one tutorial for meshlab that makes just about anything manifold with a filter, but it makes a lot of polygons or a fat person. And it crashes. (might be my problem)
How about using some morphing? I don't know anything about it, but Poser uses this for changing the way charaters look. So why not do something similar somehow and this is my question to you that have more experience and understand the technology.
I would first pose the model in Poser and export it (.obj perhaps) and then import this in your favourite 3d application (I've briefly tryed Lightwave some time ago but it could be anything probably). Now you would make something like a bounding box or a very simple geometry with a lot of polygons. This structure would of course be manifold. Here comes the tricky bit. Is it now possible to morph this structure to look like your character and keep it manifold?? Morphing maybe only 99% or something. I like to think of it as having a hollow character and blowing a baloon inside that would take the shape of the character but of course still be a baloon (=manifold). Does this make sense at all?
P